Assembly & Testing




HEAVY FABRICATION

Intercon offers a full range of heavy fabrication services. Welding expertise extends from mild steels to alloys, stainless steels, aluminum and structural materials. Procedures and personnel meet various welding codes, including AWS, ASME, and MIL-STD-248/278 Specifications.

Welding methods include automatic and semi-automatic MIG, TIG, Submerged Arc, Pulsed Arc, and a 4200 amp Electro-Slag System. Four D.C. sub-arc stations, using 30 ft. aerial manipulators, provide unique cladding and circumferential weld capability. Heavy positioners, turning rolls, and custom fixturing permit in-position welding of fabrications.

Weld inspection is performed by Intercon's quality control personnel in conformance with industry and customer criteria. Non-destructive inspection includes magnetic particle, ultrasonic, dye penetrant and radiographic methods.

On-site thermal stress relieving of large fabrications is provided by two furnaces, each instrumented and controlled for exact heating cycles. Fabrications 44 ft. long, 16 ft. wide, and 18 ft. high can be accommodated.

Intercon's rail entry painting facilities are equipped for a wide range of commercial, marine, and military paint systems.


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